Slideshow: Behind the Scenes at Tuthilltown Spirits Distillery in the Hudson Valley

Hello, Distillery
Hello, Distillery
In 2001, Ralph Erenzo and Vicki Morgan acquired this property in Gardiner, New York, hoping to build a cozy B&B-type haven for climbers and hikers from the Gunks, aka the Shawangunk Mountains. The neighbors weren't so hot on the idea of climbers coming in from all over, so they explored another project: building a small distillery on this beautiful plot of land using apples, corn, and other grains from nearby farms.
Tuthilltown Gristmill
Tuthilltown Gristmill
First built in 1788 to render local grains into flour via waterpower, the historic gristmill is adjacent to the distillery. It's since been converted it into a restaurant, the Tuttlehouse at the Mill, which sits on the banks of the Shawangunk Kill overlooking the creek and a trickling waterfall.
Ralph Erenzo
Ralph Erenzo
The ever knowledgeable and friendly Tuthilltown Spirits founder and distiller, Ralph took us on the tour. Here he is in the tasting room ready to pour us a flight of whiskey. But first! Let's visit the distillery.
Canadian Malt
Canadian Malt
They use malted barley from Canada because it's eco-friendlier (that's ecologically and economically) than sourcing from the Midwest. The rest of the grains are from nearby farms. Just a few miles up the road, Tantillo Farm grows Tuthilltown's rye and corn (unrelated: they make fantastic cider doughnuts).
Cooling Tank
Cooling Tank
Much of the equipment used in the distillery is repurposed from things found on the farm when they first arrived. This one actually came from a nearby dairy. Here the cooked mash cools down to the proper temperature before it's pumped into the fermentation room.
Still
Still
We headed upstairs to see the three stills: 100-gallon, 200-gallon, and the tallest one, built for 680-gallon capacity. They had to cut a hole through the roof and use a crane to drop that one in. Elegant-looking yet very utilitarian, the stills are from Carl, Germany's oldest distillery fabricator (since 1869). Each of Tuthilltown's whiskeys are distilled twice.
Barrels
Barrels
All made from American oak. The four-gallon "baby" barrels are used for the Baby Bourbon. Since, by law, bourbon may only be called bourbon if it's matured in first-use casks, they sell them afterwards, usually to microbreweries and homebrewers. Depending on the size they range from about $100 to $200.
Tasting Room
Tasting Room
The tour was a barrel of fun (an American oak barrel, naturally), but it's time to hit up the tasting room! You'll see a flight of the 375-milliliter whiskey bottles on the counter. They're all hand-numbered and waxed because it was faster for their early two-man line (not because it looks cooler, which it does). While we love the Baby Bourbon (just want to pinch its baby cheeks—and by that, we mean, drink more of it) their Rye Whiskey is another favorite. It pours a dark amber, is spicy with a minty bite, and makes a mean Manhattan.